Chemical Industry I Polymerization I Production of Bisphenol-free Coatings
Bisphenol A (BPA) is used in combination with other chemical substances, among other things, to manufacture certain plastics and epoxy resins that are used as protective coatings and inner linings for food and beverage cans and barrels. After re-evaluating the substance in 2023, scientific experts from the European Food Safety Authority (EFSA) declared that the intake of BPA through food poses a health risk to consumers and subsequently tightened the guidelines for food packaging.
In light of this, AkzoNobel, one of the world's leading manufacturers of paints and coatings, has developed a new BPA- and styrene-free inner coating for beverage cans that complies with both Food and Drug Administration (FDA) and EU regulations.
An important process step in the manufacture of coatings is polymerization, as it prevents the formation of undesirable by-products. The measurement of free monomers is crucial for monitoring the course of the reaction, avoiding harmful residues, meeting legal requirements, and ensuring the quality of the end product.
Accurate measurement of the degree of polymerization is important in order to minimize harmful residual monomers such as acrylates or styrenes. This requires continuous, fast and stable measurement technology that provides real-time data directly from the process.
Measurement is challenging because the medium is viscous and sticky. Polymer residues can stick, contaminate the measuring window and distort the signal. The measurement technology must therefore function reliably even under these conditions and, ideally, be easy to clean during the process - without interruption or loss of signal.
During the production of its bisphenol-free coatings, AkzoNobel monitors the degree of polymerization.
Polymerization creates the binder in the coating. It is crucial for the formation of the protective, resistant coating and influences various properties of the product such as adhesion and abrasion resistance and thus directly affects the quality, safety and functionality of the end product.
A more detailed description on how this application was realized using online measurement technology can be found in our detailed application report, which you can download from the info column at the top of the page.